Mini Guide: Water Heater Warranty Replacement 101

USWHPRO • October 13, 2025

***DISCLAIMER: PLEASE REFER TO YOUR MANUFACTURER’S INSTALLATION MANUAL FOR INFORMATION REGARDING YOUR SPECIFIC MODEL. IF YOU ARE ATTEMPTING TO SERVICE YOUR OWN HEATER, PLEASE DO SO WITH CAUTION; U.S. WATER HEATING SOLUTIONS, LLC. AND ANY OTHER PARTIES MENTIONED ARE NOT RESPONSIBLE FOR ASSOCIATED LIABILITIES. THIS ARTICLE IS MEANT TO PROVIDE AN INFORMATIVE AND EDUCATIONAL SUMMARY AND DOES NOT SUPERSEDE OFFICIAL WATER HEATER REPAIRS OR MANUFACTURER SPECIFIC INFORMATION. ***

What is the water heater tank warranty?

When purchasing a new water heater, manufacturers will provide warranty coverage for a specified length of time. The water heater's warranties are there to provide relief in instances of manufacturing defects or premature failure.


There are three types of water heater warranties from the manufacturer: the labor warranty, the parts warranty, and the tank warranty. If you have a tankless water heater, the three warranties are: the labor warranty, the parts warranty, and the heat exchanger warranty.


The parts and tank warranties are technically two separate warranties, however, most manufacturers' standard coverage terms are the same for both: 3, 6, 9, or 12 years. The tank warranty typically provides coverage for the cost of the replacement water heater and a small portion of the labor to install the replacement unit.


For example, if the anode rod is stuck and cannot be removed (even with the proper tools), a leak in the tank's welding/seam, incorrect wiring inside an electric water heater, etc.; or if there are other continuous operation issues, the water heater's tank warranty is meant to cover the cost of the replacement tank. Any additional costs related to shipping the replacement water heater, materials, permit fees, and/or labor costs are not typically covered unless your labor warranty is also active.

How can I check to see if my water heater tank warranty is still active?

The easiest way to get an estimate of your water heater's tank warranty status is by visiting the manufacturer's online warranty portal or contacting the manufacturer's customer service line. Please note that each manufacturer's portal differs slightly with respect to the information provided and that the dates shown are considered estimates based on the manufacture date or the installation date provided when the unit was registered; this is because there may be unforeseen circumstances (e.g., improper installation) that could result in a warranty void after a warranty technician arrived on site.


Manufacturer's Warranty Portals:


Manufacturer's Customer Service Phone Numbers:

How to Verify Possible Warranty Coverage for A.O. Smith/American/Reliance/State Water Heaters

How to Verify Possible Warranty Coverage for Rheem/Richmond/Ruud Water Heaters

My water heater is covered under warranty, so my water heater warranty replacement will be free.

This is a common misconception about water heater warranties. It is important to remember that there are different types of warranties and that water heater replacement (even for newer units) may require additional considerations such as: permits, additional materials, the replacement model having a price difference, etc. If your labor warranty is expired, you will be responsible for these associated costs; if your labor warranty is still active, the manufacturer will be responsible for the cost of the labor to install the replacement unit and will also typically cover a portion of the materials up to a certain dollar value, as there should only be minimal plumbing changes for the replacement unit.


We recommend referring to the previous section to check for potential warranty coverage and calling the manufacturer directly for more detailed information about your water heater's warranty coverage status and warranty replacement reimbursement policies.

My water heater warranty was still valid for some time before replacing the water heater. Does the warranty replacement water heater automatically have brand new labor, parts, and tank warranties?

NO. The general policy most manufacturers tend to share is that the replacement water heater's warranty will be pro-rated: if there were 6 months of labor warranty and 2.5 years left of parts and tank warranty coverage remaining on your old unit, the replacement unit's serial number will be input in the system as the superseding serial that corresponds to those expiration dates.


If the cost of replacement water heater itself is pro-rated and you are required to pay the price difference, some manufacturers like Rheem offer a new full warranty on the replacement unit. Returning to our example: instead of the new water heater only being covered by the remaining 6 months of labor warranty and 2.5 years of parts and tank warranty, the replacement unit would be covered for 12 months of labor warranty, and 3 years of parts and tank warranty. 


Alternatively, it is also often a possibility to purchase a manufacturer's or wholesaler's extended warranty for the replacement unit. These additional warranty policies provide additional coverage (example: Menards Extended Protection Plans).

Can you Upgrade or Downgrade During Water Heater Warranty Replacement?

Yes, it is usually possible to upgrade or downgrade your warranty replacement water heater if you notify the manufacturer and warranty service provider in advance. The water heater manufacturer will have to authorize the warranty replacement

This is what we mean by water heater upgrade vs. water heater downgrade

A water heater upgrade means switching from a lower grade water heater to a higher grade water heater. This can mean the replacement unit is a technologically more advanced water heater (ie., tankless or hybrid heat pump) or has a larger gallon capacity, and usually costs more. On the contrary, downgrading during the warranty replacement process refers to the opposite: switching to a lower grade model and/or smaller gallon capacity water heater. Downgrading tends to be more common with the primary benefit being that the downgraded units tend to be in stock.


Examples of Upgrades:

  • Tank type water heater to tankless water heater
  • Tank type electric water heater to hybrid heat pump water heater
  • Increased gallon capacity of tank type water heaters (e.g., from 40 gallons to 50 gallons, 50 gallons to 75 gallons)
  • Change the type of water heater: standard atmospheric water heater to power vent water heater


Examples of Downgrades:

  • Tankless water heater to tank type water heater
  • Hybrid heat pump water heater to tank type electric water heater
  • Decreasing gallon capacity of tank type water heaters (e.g., from 50 gallons to 40 gallons, 75 gallons to 50 gallons)
  • Change the type of water heater: power vent water heater to standard atmospheric water heater
  • Water Heater Upgrade: Tank Type to Tankless

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  • Water Heater Upgrade: Tank Type Electric Water Heater to Hybrid Heat Pump Water Heater

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  • Water Heater Upgrade: Increasing the gallon capacity from 40 to 50 gallons

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  • Water Heater Upgrade: Standard Atmospheric to Powervent

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  • Water Heater Downgrade: Tankless to Tank Type Water Heater (Natural Gas or LP)

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  • Water Heater Downgrade: Hybrid Heat Pump Water Heater to Tank Type Electric Water Heater

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  • Water Heater Downgrade: Decreasing the gallon capacity from 50 to 40 gallons

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  • Water Heater Upgrade: Powervent to Standard Atmospheric

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Common reasons our customers have decided to "downgrade":

  • "Too many issues": If a customer has had multiple water heater warranty replacements and/or multiple issues with a single model after upgrading, they often opt to request a warranty replacement and will downgrade to the "regular grade" version of the water heater because they did not have issues with that type of unit. We have seen this occur most commonly with tankless water heaters, hybrid heat pump water heaters, and super high efficiency water heaters.
  • Special Order Water Heater Replacements: Some water heater models are considered special order and are not stocked at hardware stores nor plumbing suppliers, which may take a few days or a few weeks to be ordered from the manufacturer. This issue is more common for customers with certain water heaters for manufactured housing (used in mobile homes and trailers), direct vent water heaters, super high efficiency water heaters, and some power vent water heater models. In these instances, customers whose original water heaters are inoperable and will take weeks to arrive, often opt to downgrade to a unit that is in stock.
  • Manufacturer Recommended Downgrade: Although all the major water heater manufacturers offer free technical and engineering support to help you determine which unit is best for your home, there may be unforeseen or undisclosed details that lead to ineffective installations and premature failure of the water heater. Upon having a technician on site to confirm the unit should be replaced due to a warranty issue, manufacturers may also recommend downgrades after seeing site specifics that, together with a manufacturing issue, led to the unit's failure. We have most commonly seen manufacturer recommendations to downgrade from tankless and hybrid heat pump water heaters in instances where the venting specs differ from the way the units were installed, often when their is insufficient air intake present in a space. The manufacturers handle these situations on a case by case basis, as improper installation settings are not covered under warranty.
  • Pro-rated Cost of Replacement Water Heater: Although the water heater tank warranty is meant to cover the cost of the replacement tank, there are times when the cost of said replacement tank has increased. This is common in instances when filing a claim on a water heater that has a 12-year tank warranty or a model that is no longer manufactured. In these instances, the customer is responsible for the price difference between the value of their water heater and the replacement model; price differences can range anywhere from $25 to several hundred dollars, sometimes resulting in customers choosing a cheaper model instead. Below are examples of manufacturer's warranty replacement terms:
  • A.O. Smith/Reliance/State Water Heaters: "The Inner Tank – If the inner tank leaks within the warranty period listed on the data plate label after the original installation, Manufacturer will furnish a new water heater of Manufacturer’s then prevailing comparable model. If industry standards, product improvements or product obsolescence prohibit Manufacturer from furnishing an identical model replacement water heater under this warranty, the Owner will be furnished with a new water heater of comparable capacity and functionality; however, the Owner will be charged for the additional value of the item(s) which Manufacturer has incorporated in the replacement water heater."  (Source: State Water Heater Residential Warranty Terms, Point C1)
  • Bradford White: "Through our normal supply chain, provide a replacement water heater of our manufacture (or at our option repair the water heater) for any unit which develops a leak in the glass lined tank within the glass lined tank warranty period. To obtain a replacement, the rating plate from the defective unit must be returned, through the supply chain, to BWC. If government regulations require the replacement water heater to have features not found in the defective water heater, you will be required to pay the difference in price represented by those government required features" (Source: Bradford White Limited Residential Water Heater Warranty Terms)
  • Rheem/Richmond/Ruud Water Heaters: "If an exact replacement is not available, Rheem will provide you with the current model of your water heater, or component part(s), or a replacement unit with comparable operating features. If government regulations or industry certification or similar standards require the replacement water heater, or replacement component part(s), to have features not found in the defective water heater, or the defective component part(s), you will be charged for the difference in price represented by those required features. If you pay the price difference for those required features and/or to upgrade the size and/or other features available on a replacement new water heater, you will also receive a complete new Limited Warranty (with the full Applicable Warranty Periods) for the replacement new water heater" (Source: Rheem Tankless Gas Water Heater Warranty Terms)

How long is a water heater warranty replacement appointment?

Although the actual action of draining and removing the old unit is often facilitated by the customers, making our technicians responsible for performing the warranty exchange and installing the new water heater, we typically allot 4 hours to each water heater warranty replacement appointment due to the large number of variables at play.


Delays are most commonly caused by issues during the warranty exchange process at the hardware store and/or by issues at the installation site. In most cases, warranty replacements are rather straightforward: draining the faulty water heater, removing it, transporting it back to the store with the customer, exchanging the water heater for a new one, and installing the new one. 


Additional time may be required if: the customer does not have all of the items on the warranty replacement checklist (especially proof of purchase), the replacement unit not being in stock at the store and having to find another store (we are unable to call ahead and place a water heater on reserve for a warranty exchange), damage to the old water heater's ratings plate, the water heater is installed in a hard to reach location (e.g., confined space, crawlspace, attic, up narrow stairs with no railings), among many others. 

🔑 TLDR: Here's your mini guide to water heater warranty replacement

We do our best to give you all the details about all things water heaters, but sometimes you just want the highlights. The key points from this article can be found below (click on image to enlarge). You can find more mini guides and other free resources on our Instagram accounts: @uswhpro and @hotwaterparts and by subscribing to our 📧 e-mail list.

Mini guide to water heater warranty replacement

Need Water Heater

Warranty Replacement?

U.S. Water Heating Solutions has you covered in 20+ states in the Midwest and South. Once you receive warranty replacement approval from your water heater's manufacturer, give us a call

at 1-(833)-879-4776 or contact us online and let us know how we can assist you with your water heater warranty replacement needs!


We perform warranty water heater replacements for the following manufacturers and forms of warranty coverage:

  • A.O. Smith/American/State/Reliance: replacements for clients with tank warranty coverage only, labor paid by client
  • Bradford White: replacements for clients with labor and/or tank warranty coverage
  • Rheem/Richmond/Ruud: replacements for clients with labor and/or tank warranty coverage


You can see if we provide water heater warranty replacement services in your area by clicking the button below; scroll down to the bottom of the page and input your state and zip code.

Verify Service Coverage Area
Water heater technician preparing to perform water heater warranty replacement

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